IWC recently completed the construction of one of its largest ever glass-fibre reinforced plastics (GRP) tanks measuring 6 metres in diameter and 11 metres in height, capable of holding up to 254 000 litres. The length of the cylinder of this tank was set at 9 meters. IWC’s GRP manufacturing facility in Isando, Gauteng, can manufacture up to14 meters in a single filament wound process.
The GRP tank was designed for the largest open-pit mine in Africa, Swakop Uranium’s new US$2 billion Husab Uranium Mine, near Swakopmund, Namibia, and will be used in the mine’s acid leach-process plant as part of the Uranium Solvent Extraction (SX) procedure. The GRP tank will store highly-corrosive chemical contents, including sulphuric acid.
Says Roger Rusch, CEO of IWC, “IWC has already designed and manufactured eight kilometres of GRP piping and 17 GRP tanks for the mine’s process plant, but none as big as this one. It took six weeks to manufacture the tank and the IWC team will now supervise its installation at the Husab Uranium Mine’s process facility in Namibia.
GRP is an exceptional composite material that is highly resistant to all forms of corrosion, making it ideally suited to solvent extraction processes. Swakop’s decision to opt for a GRP tank of this capacity demonstrates how GRP is becoming the mainstream material of choice for mining processes.”
The Husab Uranium Mine is owned by the world’s second largest uranium producer, Swakop Uranium, and will have the potential to produce around 7000 tonnes of uranium per annum when fully operational in two years’ time.
According to Swakop Uranium’s CEO, Zheng Keping, Namibia, currently the world’s fifth-largest producer of uranium, will overtake Niger and Australia as top producer by 2017 due to the production capability of the Husab mine.
About IWC
IWC, originally founded in 1986 as Industrial Water Cooling, are at the forefront of GRP technology, delivering world-class solutions across all industries, from mining; power generation and petrochemical; water and sanitation; to light industrial.
IWC designs and manufactures a wide range of GRP products and also undertakes repairs and refurbishment projects and other associated services.
In addition to the GRP pipe production plant based in Germiston, IWC has a second state-of-the-art GRP manufacturing facility in Isando, Ekhuruleni that focuses on specialist GRP fabrications.
This facility is capable of producing 450 tons of finished product per annum, including freestanding GRP cells and GRP liners for electrolytic and electro-winning metal refineries; scrubbers, cooling towers, process vessels and storage tanks; piping, fittings and ductings; GRP overwrapped thermoplastics and fluoro-plastics; chimney stacks; underground storage tanks; firewater mains; and GRP corrosion-resistant linings.
For more information visit: http://www.iwc.co.za or contact IWC on +27 (0) 11 466 0699