Solar Modules to Be Made with Green Power – Southwestern Solar Alliance Initiates Feasibility Study for Brazilian Factory

The Brazilian state of Paraná is to get a photovoltaics manufacturing plant of its own with an annual capacity of 680 megawatts. The aim is to cover the entire value chain from silicon production to solar module manufacturing without generating any carbon emissions. The southwestern German industry association Solar Cluster and three research institutes in Baden-Württemberg are now pitching in to conduct an in-depth feasibility study to determine if this large-scale South American solar project, which goes by the name of ‘Green Silicon,’ is actually practicable. The contract with the Brazilian partners was signed in Stuttgart on November 4 with Baden-Württemberg’s Minister of Economic Affairs Nils Schmid in attendance.

The study was commissioned by ITAIPU, a Brazilian-Paraguayan power company, and FIEP, an industry association. Brazil is becoming a key market for photovoltaic power generation. The industry in this state with 200 million inhabitants aims to satisfy this market’s demand largely with locally manufactured solar panels. The Green Silicon project was born of this idea. Efforts of the Solar Cluster member organizations Fraunhofer IPA, Fraunhofer ISE and the Centre for Solar Energy and Hydrogen Research Baden-Württemberg (ZSW) to determine if it is technically and financially feasible have been underway since November. The Solar Cluster Baden-Württemberg is coordinating these efforts, helping to conduct the market analysis and will draft a report summarizing the outcome. The results should be in during the second quarter of 2015.

The project kicked off in 2013. Paraná, Baden-Württemberg’s ‘twin’ state in Brazil, turned to the network of research and industry experts based in southwestern Germany. “The inquiry and subsequent tasking goes to show that expertise, particularly in renewable energy, from Baden-Württemberg is very much in demand,” says Solar Cluster Managing Director Carsten Tschamber. “The study and its analyses will help businesses and policymakers in Brazil make informed decisions and drive the development of renewable power sources.” Tschamber adds that more jobs for the members of the Solar Cluster are sure to follow if the project is a go. This would secure and possibly even create jobs in Germany.

PV factory alongside a hydroelectric power plant

The project certainly has its charms: The solar panel factory is to be built next to the hydroelectric power plant boasting the world’s highest annual energy production. Located on the frontier between Paraguay and Brazil, ITAIPU Binacional’s power plant provides all the energy needed to manufacture solar modules – with zero carbon commissions and using just a tiny fraction of the green electricity it generates.

Each of the three research institutes in Baden-Württemberg is bringing its respective skill-set to the project: ZSW is investigating the potential of the Brazilian and global markets and how the development of a local photovoltaic infrastructure would affect employment and value creation in the region. Fraunhofer ISE is responsible for silicon photovoltaics, the solar cell manufacturing process and advanced training. Fraunhofer IPA, a research institute for production engineering and automation, is analyzing the supply chain infrastructure, economic feasibility and environmental sustainability of the proposed project. The partners’ collective results will provide an accurate picture as to the advisability of operating a photovoltaic plant in the South American country.

Brazil has excellent conditions for exploiting solar power. Its yearly solar irradiation is around twice as high as in Germany. An invitation to tender for photovoltaic power plants with nearly 900 MW capacity was issued in late October, giving the green light for rapid market development. This is sure to be of great interest to German companies seeking to branch out into foreign markets.
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About the Solar Cluster

The Solar Cluster Baden-Württemberg e.V. aims to raise public awareness for the financial, environmental, economic and industrial policy benefits of solar energy. Based in southwestern Germany, this industry association also wants to help erect the statutory framework necessary to further expand renewable energy and create a sustainable market for solar power. Another objective is to drive research, training and the development of new power storage and grid connectivity technologies. The Solar Cluster represents more than 40 members consisting of solar industry and power companies, research institutes and public utilities.

www.solarcluster-bw.de