How Process Expertise Adds Value to Mining Operations

The knowledge and deep understanding of the unique challenges at each mining operation helps ME Elecmetal provide solutions to positively impact priority key performance indicators: productivity, safety, efficiency and equipment availability and reliability, among others. At ME Elecmetal, we analyze our customers’ applications to determine the ideal combination of design and materials to achieve the optimal wear performance and throughput for their specific grinding and crushing equipment.

High Quality Products and Services Make a Difference

Mill Liners

Grinding mill liners are subjected to severe impact and high abrasion. They must be manufactured using the best technologies and designs for superior strength and durability.

ME Elecmetal’s liner designs and materials are developed to deliver maximum wear life and throughput in both high-impact and high-abrasion applications, regardless of the type of mill — AG, SAG, ball, tower or rod mill. ME Elecmetal is always working on the next generation of alloys to increase wear performance and grind efficiency.

ME Elecmetal works closely with operators and plant maintenance crews to monitor wear performance and production rates, customizing each liner for the best possible performance. All variables are considered in this analysis — from the characteristics of the ore and the customer’s operative strategies, to their production goals

ME Elecmetal’s innovative liner and alloy designs deliver proven, world class performance, while minimizing costly reline and downtime. Our liners are manufactured according to the highest quality standards and state-of-the-art technology and engineering, resulting in the most reliable, lowest total-cost-of-ownership-solutions for our customers.

Grinding Media

ME Elecmetal designs, manufactures and supplies the highest quality forged steel grinding media for SAG and ball mills in the world. Our extensive field experience, engineering and consulting expertise enables us to accurately analyze operational data, so we can support our customers to achieve continuous improvement in their grinding processes. The process begins when we deliver the grinding media to your site and ends when your final product exits the mill.

Our experience and large-scale grinding media production capacity have positioned ME Elecmetal as a strategic partner in the global mining market. Our experienced and knowledgeable sales and application engineers can help you monitor and improve your processes by collecting and analyzing operating data, improving media charging practices and offering solutions to optimize your grinding media consumption and improve throughput.

ME Elecmetal carries a wide range of ball products to suit customer grinding applications and operational requirements. Our large-scale global production capacity makes ME Elecmetal a reliable and consistent quality supplier.

Crusher Wear Parts and Safety Tooling

ME Elecmetal is the leader in offering wear solutions to crusher operators. We provide wear parts for primary, secondary and tertiary crushing applications for the mining, aggregate and recycle industries with optimal designs and alloys specifically developed for each application. We will help tackle any customer challenge, while striving to maximize the benefits we provide. We can adapt to any type of equipment customers may have on site.

New Product Line!

ME Elecmetal now offers Crusher Safety Tooling. With a focus on safety, durability and ease-of-use, our custom crusher safety tooling products are designed to help you get the job done safer, faster and smarter. Our products include:

• Primary corrals
• Dump pans
• Setting fixtures
• Crusher nuts
• Power shackles
• Spider hooks
• Customized solutions

Innovation through Experience and Technical Knowledge

ME FIT System®: Fully Integrated Technology from ME Elecmetal

ME FIT System® programs provide customized solutions according to individual customer requirement profiles, production strategies and productivity goals. We combine integrated analysis of operational information as available, with data generated through our own simulations, and more than 100 years of experience in data analysis, parts design and manufacturing. We validate our performance through controls and measures to monitor our solution’s impact on our client’s key performance indicators: productivity, reliability, availability, safety, efficiency and / or energy consumption. Our products help us constantly add value to our customers’ comminution processes through liner and grinding media design, technology, quality and continuous improvements.

Continuous Improvement

Research and technical developments define our vision for the future. Innovations in products and services, more advanced alloys, telemetry and operational data processing are what drives the continuous improvement of ME Elecmetal’s solutions.

ME Elecmetal evolves with the needs of our customers and the adoption of technology. With the development of digital tools for capturing and analyzing large volumes of data, our solutions allow increasingly accurate projections to be made and assists in the creation

of specific solutions to address unique challenges. We are constantly learning new technologies so that we may better support our customers. Our experience proves we are qualified as a technology partner that sees beyond the main challenges and strives to exceed customer expectations.

ME Elecmetal’s technical support and training goes above and beyond standard services offered by other suppliers. These services include DEM and FEM simulation services, 3D laser scanning for wear analysis, reline optimization, continuous improvement programs, grinding circuit optimization, and more.

Collaboration Builds Trust

ME Elecmetal’s solutions are possible because of the mutual collaboration with our customers and our technical team. The knowledge and deep understanding of the unique challenges at each mining operation help us provide solutions to positively impact priority KPIs. We align with the priorities of our customers, positioning ME Elecmetal as a true strategic partner in mining.

Contact Us Today!

For more information on ME Elecmetal’s products and services and to learn more about how we can help you optimize your crushing and grinding processes, visit www.me-elecmetal.com or call 480- 730-7500.

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